Production excellence
Our Process
How raw granules are transformed into beautiful, high-barrier pouch products inside our Daman facility.
In-house workflow
Manufacturing process
Click any step to expand the machinery, capacity, and testing protocols behind it.
We start by co-extruding specialized polyethylene, polypropylene, and barrier-grade raw resins inside our state-of-the-art multi-layer blown film lines. This creates strong, highly durable films perfectly formulated for puncture resistance, sealability, and barrier performance.
Our high-speed rotogravure presses apply vivid, razor-sharp brand graphics with exceptional colour vibrancy. Using up to 8 colours and computerized automatic registration control (ARC), we print with micron-level precision on polyester, BOPP, and nylon surfaces.
To provide absolute oxygen and moisture barrier shielding, we laminate substrates together using advanced adhesive application rollers — solvent-free bonding for food pouches, and solvent-based combinations for demanding personal-care products.
After lamination, wide bulk rolls are precision-sliced into customized narrow reels per client width specifications. Our slitting machinery uses laser alignment and automatic tension control sensors to prevent film warping or stretching.
In the final stage, high-capacity bag-making machines shape, fold, and seal laminated webs into ready-to-use formats — stand-up pouches, ziplock bags, and bottom-gusset sacks. Custom spouts, handles, and laser-scored easy-open notches are integrated here.
Manufacturing base
State-of-the-art machinery
Our output is driven by heavy investments in European and global benchmark equipment — ensuring exact thickness precision, pristine lamination strength, and zero-defect seals across high-volume production.
W&H 3-layer co-extrusion blown film lines. Delivers exceptional barrier film profiles with exact gauge tolerances down to the sub-micron level.
Rotomec 8-colour and Bobst high-speed gravure lines. Razor-sharp branding registration and highly vibrant graphics with minimal solvent retention.
High-speed center-sealed and stand-up zipper pouch lines. Produces precise pouch geometries, gussets, slider integrations, and laser scoring lines.
Guaranteed integrity
Quality control
Every production campaign is checked against six state-of-the-art testing stations in our on-site laboratory.
Resin melt-flow index
Assessing raw copolymer viscosity and molecular distribution to ensure uniform melt-flow profiles.
Film thickness profiles
Real-time micron gauges auditing film gauge deviation across the entire web width.
Spectrophotometer colour
Computerized spectrum analyzers ensuring zero delta-E deviations from brand Pantone specs.
Laminate bond peel testing
Measuring inter-layer lamination tensile grip to guarantee no layer separation.
Seal burst pressure testing
Subjecting sealed pouches to pneumatic stress to test ultimate hermetic seam burst thresholds.
Friction coefficient testing
Auditing slip properties for reliable running speeds on client high-speed filling lines.